What is a carbon arc gouging machine used for?

A carbon arc gouging machine is used to remove metal, clean weld defects, perform back gouging, and prepare joints for re‑welding.

Is Genesis 800 suitable for heavy‑duty applications?

Yes, the Genesis 800 is specifically designed for continuous heavy‑duty industrial carbon arc gouging applications.

Can this machine be used in shipyards and steel plants?

Absolutely. It is widely used in shipbuilding, steel fabrication, and heavy engineering industries.

Does APS Welding provide after‑sales support?

Yes, APS Welding provides strong technical support and service assistance across India.

Genesis 800

Genesis 800 - Carbon Arc Gouging/Air Carbon Arc Cutting

APS Welding presents an extremely Rugged, Powerful and Productive Carbon Arc Gouging Machine. Genesis 800 power source weighs around 130 Kg and gets the toughest jobs done with ease.

GENESIS 800- CAG WELDING MACHINE — GENESIS 800 WELDER - CAG

GENESIS 800 WELDING MACHINE- CARBONG ARC GOUGING MACHINE — GENESIS 800 WELDER - CAG

GENESIS 800 WELDING MACHINE- CAG — GENESIS 800 WELDER - AIR ARC GOUGING

GENESIS 800 WELDING MACHINE- AIR ARC GOUGING — GENESIS 800 WELDER - CAG

Quick Specs:

TECHNOLOGY:

MODULE IGBT based 20KHz Full Bridge Inverter Gouging Machine. Higher amperage (Genesis 1000 and Genesis 1200) machines also available

TOP FEATURES:

Best for site conditions, thanks to wide input voltage range from 365VAC to 500VAC.
Easy portability, only 130 Kg weight.
Rugged capability, complete metal body.

QUICK SPECS

Input Voltage: 415VAC, 3 Phase, 50/60Hz.
Output Current @ 60%: 800Amp
Output Current @ 100%: 600Amp

PROCESS:

SMAW – Stick Welder, Gouging, DC Constant Current Power Source.

Technical Specifications:

Input Specifications:

Input Voltage: 415 VAC, 3Phase, 50/60Hz (330VAC to 500VAC)
Primary switching device: IGBT MODULE
Input KVA @ 800A: 50.6KVA
Input Cable: 4 core 10 sqmm with open leads, 4 meters

Output Specifications:

Output Current Range: 25 Amp to 800 Amps
Output Current @ 60% Duty Cycle: 800 Amps
Output Current @ 100% Duty Cycle: 600 Amps
Max Open Circuit Voltage: 85 VDC

Other Specifications:

Class of Ingress Protection: IP21
Class of Insulation: Class H
Type of cooling: Forced Air

Mechanical Specifications:

Dimensions: L:780mm x W:670mm x H:915mm
Weight: 130 Kgs
Base: Wheels
Lifting Support: Handle

Standard Accessories:

Electrode Holder
EH60 Earthing Clamp
EC100Welding Cable
70 sqm Gouging Torch

Order Codes:

Genesis 800 Power Source: APS-G800
Electrode Holder 600A with 3m 70sqmm cable: AEH600A3M70SQMM
Earthing Clamp 1000A with 3m 70sqmm cable: AEC1000A3M70SQMM
Remote 8m: APS-REM8M

Special Features:

Skill of the welder plays a major role in Tube-to-Tube welding applications. TIG welding process also requires more skill compared to other welding processes.
Weld quality is of utmost importance and it is time consuming process since the heat-input should be maintained throughout the process.
Manual feeding of the filler metal may result in inconsistent feeding which may lead to weld defects.

Other Details:

SUITABLE FOR:

Industrial Purpose – Construction, Railway, Foundry, Fabrication, Transportation Equipment, Ship Building, Heavy Machinery
Heavy Duty Welding/Gouging, High Power Delivering
Maintenance & Repair Works
Customizing & Restoration Welding
With advanced protection features such as Over Temperature Protection, Over Current Protection, 3 Phase Supply Protection, machine is designed to have more life and sustains all the wear and tear.
Machine also includes welder safety protection by reducing the OCV during no load conditions, preventing shocks

WELDABLE MATERIALS:

Steel, Mild Steel, Carbon Steel
Stainless Steel

ELECTRODE TYPE & DIAMETER:

CAG Electrode
6.0 to 12.0 mm diameter rods

CUTTING DEPTH:

3.0 to 13 mm

Key Features of Genesis 800 Gouging Machine

High output current suitable for heavy carbon electrodes
Stable arc performance for smooth and precise gouging
Heavy‑duty transformer for continuous industrial use
Robust mechanical design for harsh working conditions
Efficient cooling system for long duty cycles
Low maintenance and high reliability
Compatible with standard carbon arc gouging torches

Applications of Carbon Arc Gouging Machine

The Genesis 800 Carbon Arc Gouger is widely used in:

Weld defect removal
Back gouging for full penetration welds
Metal cutting and surface preparation
Removal of excess weld metal
Foundry and fabrication industries
Shipbuilding and heavy structural work

Why Choose APS Welding Carbon Arc Gouging Machines?

ISO 9001:2015 certified manufacturing
Proven performance in Indian industrial conditions
Designed for heavy fabrication and repair jobs
Trusted by fabrication units, EPC contractors & OEMs
Strong after‑sales service and technical support
Pan‑India supply network

Benefits of Using Genesis 800 Gouger

Improves weld quality and productivity
Reduces manual grinding time
Ensures precise metal removal
Handles thick and hard metals efficiently
Increases operational efficiency in heavy industries

Certifications & Compliance (EEAT Core)

APS Welding machines are manufactured in compliance with recognized international and national standards to ensure reliability and safety:

ISO 9001:2015 Certified Manufacturing Facility
IS Certified (as per applicable Indian Standards)

These certifications ensure high reliability, operational safety, and consistent performance
for heavy industrial welding applications

Frequently Asked Questions (FAQ)

What is a carbon arc gouging machine used for?
A carbon arc gouging machine is used to remove metal, clean weld defects, perform back gouging, and prepare joints for re‑welding.
Is Genesis 800 suitable for heavy‑duty applications?
Yes, the Genesis 800 is specifically designed for continuous heavy‑duty industrial carbon arc gouging applications.
Can this machine be used in shipyards and steel plants?
Absolutely. It is widely used in shipbuilding, steel fabrication, and heavy engineering industries.
Does APS Welding provide after‑sales support?
Yes, APS Welding provides strong technical support and service assistance across India.

NOTE: Continuous development entitles us to change specifications without notice. Pictures are for reference only.

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