APS Welding’s Genesis 1200 is India’s most powerful inverter-based Carbon Arc Gouging machine — rated 1200 Amps at 60% duty cycle and 930 Amps at 100% continuous duty. Powered by a 20kHz Full Bridge IGBT Module inverter, it delivers brute-force, stable arc output for fast metal removal, weld defect correction, and joint preparation in shipbuilding, foundries, and heavy fabrication plants. Wide input voltage range of 365–500VAC ensures reliable operation on DG sets and generator-fed sites. Built at APS Welding’s ISO 9001:2015 certified facility in Valsad, Gujarat.
Genesis 1200 Carbon Arc Gouging Machine is a high-performance 1200A air carbon arc gouger designed for demanding industrial applications. This advanced carbon arc gouging equipment delivers powerful and precise metal removal for weld defect repair, back gouging, groove preparation, and casting cleanup. Built with reliable IGBT inverter technology, the Genesis 1200 serves as a robust gouging power source for shipbuilding, steel fabrication, heavy engineering, pressure vessel manufacturing, and foundry operations. As a versatile air arc gouging machine and industrial metal removal equipment, it supports heavy-duty carbon electrodes for efficient material removal and productivity. APS Welding supplies this carbon arc gouging system worldwide, making it a trusted choice for manufacturers seeking durable and efficient industrial gouging machines for critical fabrication and maintenance work.
@60% Duty
@100% Duty
Weight
High-frequency inverter — stable arc, 60% less power than conventional gouging machines
Reliable on DG sets & generator power — built for Indian construction & site conditions
Set amps from your workstation — no back-and-forth to the machine during operation
Over-current, phase loss, input fluctuation & over-temperature protection built-in
| Input Specifications | |
|---|---|
| Input Voltage | 415 VAC, 3-Phase, 50/60 Hz |
| Voltage Range | 365 VAC – 500 VAC |
| Input KVA @ 1200A | 51 KVA |
| Input Cable | 4-core 10 sqmm, 4 meters |
| Switching Device | IGBT Module |
| Inverter Frequency | 20 kHz Full Bridge |
| Output Specifications | |
| Output Current Range | 25A – 1200A |
| Output @ 60% Duty | 1200 Amps |
| Output @ 100% Duty | 930 Amps |
| Open Circuit Voltage | 85 VDC (max) |
| Welding Process | CAG + SMAW (DC CC) |
| Polarity | DC+ / DC− |
| Protection & Insulation | |
| Ingress Protection | IP21 |
| Insulation Class | Class H (180°C) |
| Cooling Method | Forced Air (Fan Cooled) |
| Thermal Protection | Auto Thermal Cutout |
| Over-current Protection | Yes |
| Phase Loss Protection | Yes |
| Mechanical Specifications | |
| Dimensions (L×W×H) | 1125 × 460 × 945 mm |
| Weight | 198 kg |
| Body | Full Metal |
| Base / Mobility | Wheel Base |
| Lifting Support | Integrated Handle |
| Remote Control | Yes (Current Setting) |
| * Specifications subject to change without notice. Contact APS Welding for latest data sheet. | |
| Electrode Application Range – Genesis 1200 | ||||
|---|---|---|---|---|
| Electrode Type | Diameter Range | Material | Typical Application | Recommended Current |
| Carbon / Graphite | 6mm – 8mm | Mild / Carbon Steel | Weld defect removal, back-gouging, groove preparation | 250A – 500A |
| Carbon / Graphite | 10mm – 13mm | Structural Steel | Heavy back-gouging, joint opening, deep groove work | 500A – 800A |
| Carbon / Graphite | 16mm – 19mm | Carbon / Alloy Steel | Foundry cleaning, casting defect removal, thick plate gouging | 800A – 1200A |
| E6013 / E7018 | 2.5mm – 5.0mm | Mild / Structural Steel | SMAW stick welding (secondary process) | 80A – 250A |
| Stainless Electrodes | 2.5mm – 4.0mm | Stainless Steel | SS repair and back-gouging | 70A – 200A |
| * Genesis 1200 supports the full range of carbon gouging electrodes from medium weld repair to heavy-duty structural metal removal up to 1200A. | ||||
| Accessories | |||
|---|---|---|---|
| Accessory | Model | Specification | Link |
| Electrode Holder | EH60 | 600A rated, heavy-duty insulated grip for high-current stick welding | View Electrode Holders → |
| Earthing Clamp | EC100 | 1000A rated, heavy-duty spring-jaw earthing clamp | View Earthing Clamps → |
| Welding Cable | 70 sqmm | Heavy-duty flexible copper cable rated for high-current gouging operation | View Welding Cables → |
| Gouging Torch | GTK Series | Air carbon arc gouging torch rated for heavy carbon electrode diameters | Included Standard |
| * Every Genesis 1200 ships with industrial-grade accessories ready for immediate deployment. Optional accessories are available separately. | |||
| Standard Accessories | |||
|---|---|---|---|
| Accessory | Model | Specification | Status |
| Carbon Gouging Torch | GTK Series | Heavy-duty air carbon arc gouging torch for industrial metal removal applications | Included Standard |
| Carbon Electrodes | Various Sizes | Carbon/graphite electrodes suitable for different gouging and back-gouging applications | Available Separately |
| Heavy-Duty Welding Cables | 70 sqmm | Flexible copper welding cables designed for high-current carbon arc gouging operation | Included Standard |
| Safety Accessories | PPE Kit | Recommended protective equipment for safe gouging and welding operations | Available Separately |
| * Standard accessories may vary by package. Contact APS Welding for complete accessory details and optional upgrades. | |||
| Specification | Genesis 800 Carbon Arc Gouger | Genesis 1000 Carbon Arc Gouger | Genesis 1200 ★ Carbon Arc Gouger Flagship |
|---|---|---|---|
| Output Performance | |||
| Output Current Range | 25A – 800A | 25A – 1000A | 25A – 1200A |
| Output @ 60% Duty Cycle | 800 A | 1000 A | 1200 A |
| Output @ 100% Duty Cycle | 610 A | 770 A | 930 A |
| Max Open Circuit Voltage | 85 VDC | 85 VDC | 85 VDC |
| Input Power | |||
| Input Voltage | 415 VAC, 3-Phase | 415 VAC, 3-Phase | 415 VAC, 3-Phase |
| Input Voltage Range | 365V – 500V | 365V – 500V | 365V – 500V |
| Input Frequency | 50 / 60 Hz | 50 / 60 Hz | 50 / 60 Hz |
| Input KVA at Rated Output | ~33 KVA | ~42 KVA | 51 KVA |
| Input Cable | 4-core, 4 m | 4-core, 4 m | 4-core 10 sqmm, 4 m |
| Technology | |||
| Switching Device | IGBT Module | IGBT Module | IGBT Module |
| Inverter Topology | 20 kHz Full Bridge | 20 kHz Full Bridge | 20 kHz Full Bridge |
| Process | CAG + SMAW (DC CC) | CAG + SMAW (DC CC) | CAG + SMAW (DC CC) |
| Remote Current Control | Yes | Yes | Yes |
| Arc Force / Hot Start | Yes | Yes | Yes |
| Voltage Reduction Device | Yes | Yes | Yes |
| Protection & Safety | |||
| Ingress Protection | IP21 | IP21 | IP21 |
| Insulation Class | Class H | Class H | Class H |
| Cooling Method | Forced Air | Forced Air | Forced Air |
| Over-Current Protection | Yes | Yes | Yes |
| Phase Loss Protection | Yes | Yes | Yes |
| Thermal Cutout | Auto | Auto | Auto |
| Mechanical | |||
| Weight | ~140 kg | ~170 kg | 198 kg |
| Body Construction | Full Metal | Full Metal | Full Metal |
| Mobility | Wheel Base | Wheel Base | Wheel Base |
| Lifting Support | Handle | Handle | Handle |
| Standard Accessories | |||
| Electrode Holder | EH60 | EH60 | EH60 |
| Earthing Clamp | EC100 | EC100 | EC100 |
| Welding Cable | 70 sqmm | 70 sqmm | 70 sqmm |
| Gouging Torch | Included | Included | Included |
| Best Suited For | |||
| Ideal Application | Medium heavy fabrication, maintenance & repair operations | Heavy fabrication, foundries, pressure vessel back-gouging | Shipyards, steel plants, 24×7 continuous industrial production |
| Product Page | |||
| Details & Datasheet | View Genesis 800 → | View Genesis 1000 → | View Genesis 1200 → |
Pressure vessel & boiler manufacturing
| Certification / Compliance | Scope | Relevance |
|---|---|---|
| ISO 9001:2015 | Complete manufacturing facility — Valsad, Gujarat | Quality-controlled production, consistent output standards |
| IS Certified | Applicable Indian Standards for welding equipment | Compliance with BIS standards for Indian market |
| MSME Registered | Advanced Power Sources Limited | Registered Indian manufacturer — supports domestic procurement requirements |
| CE Compliance | Available for applicable export models | European conformity — available on request for export buyers |
Carbon arc gouging machines are used for removing metal, back-gouging weld joints, removing defective welds, and surface preparation in heavy industries.
Yes, Genesis 1200 is designed for heavy-duty continuous industrial operation with stable performance.
Shipyards, steel fabrication units, foundries, pressure vessel manufacturers, and repair workshops.
Yes, APS Welding is an ISO 9001 certified manufacturer of welding and gouging equipment in India.
APS welding is always ready to help you. For Sales Enquiries:Contact: +91 9601 444 111For booking service call:Contact: +91 9601 444 222
We design and manufacture all our products and thus we know the best about our products.
We are able to offer international technology and service at optimum prices.
Our team is regularly trained for updates in service techniques and also are constantly update on knowledge and skill.
We ensure you professionally managed sales and after sales support.
Office & Manufacturing Facility:
Survey No 172/1, Paikee 2, OLD GIDC Gundlav, Valsad, Valsad District, GUJARAT – 396035. INDIA.
